Networking

What is master terminal unit?

A master terminal unit (MTU) is the central server in a SCADA system. It polls RTUs and PLCs in the field, collects their data and sends control commands.

What is a master terminal unit?

A master terminal unit (MTU), also called the SCADA master station or SCADA server, is the central computer in a SCADA (supervisory control and data acquisition) system. SCADA systems monitor and control spread-out industrial processes and infrastructure, such as power grids, water and wastewater systems, pipelines and manufacturing plants. The MTU communicates with the devices in the field, processes and stores the data they send, and presents it to operators.

Not to be confused with MTU as in maximum transmission unit, the largest packet a network link carries (1500 bytes on standard Ethernet).

SCADA components

ComponentRole
MTU (master terminal unit)Central server: polls field devices, logs data, raises alarms, sends commands
HMI (human-machine interface)The operators' screens: process diagrams, live values, alarms and controls
RTU (remote terminal unit)A device at a remote site that reads sensors, operates equipment and reports to the MTU
PLC (programmable logic controller)A rugged controller that runs local control logic and is often polled like an RTU
Field devicesSensors (pressure, flow, temperature) and actuators (valves, pumps, breakers)
Communications linksConnect the MTU to the field: radio, cellular, leased lines, fiber or Ethernet

How the MTU works

  1. The MTU polls each RTU or PLC on a schedule using an industrial protocol such as Modbus or DNP3. Some protocols also let field devices report changes on their own.
  2. It stores the readings, often in a historian database, and checks them against alarm limits.
  3. Operators watch the process on HMI screens and issue commands, such as opening a valve or changing a setpoint.
  4. The MTU sends each command to the right field device, which carries it out.

Fast, moment-to-moment control usually runs locally on the PLCs and RTUs; the MTU supervises. Because the whole system depends on it, the MTU is often deployed as a redundant pair of servers.

Security concerns

SCADA systems often stay in service for many years on legacy operating systems that are hard to patch, and many industrial protocols were designed for closed networks, with no authentication or encryption. A compromised MTU could let an attacker falsify readings or send commands to physical equipment. Common protections include separating the SCADA network from the business network with firewalls, tightly limiting remote access, and monitoring for unusual traffic.

For the CompTIA A+ exam

Core 1 (220-1201) objective 2.3 lists legacy and embedded systems, naming SCADA, alongside the server roles. MTU isn't on the Core 1 acronym list, but know the SCADA pieces: the MTU is the central server, RTUs and PLCs work in the field, and operators use the HMI. Also know why these often-legacy systems are kept isolated from other networks.

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Related terms

HMI

HMI (Human-Machine Interface) is a software application that provides an interactive graphical interface between a human operator and industrial equipment or machinery, allowing for monitoring, control, and interaction with the underlying system.

industrial control systems

Industrial control systems (ICS) are specialized computer systems used to monitor and control industrial processes, machinery, and infrastructure in sectors such as manufacturing, energy, transportation, and utilities.

legacy systems

Legacy systems are outdated or obsolete computer hardware, software, or information systems that are still in use within an organization, often due to the high cost or complexity of replacing them.

MTU

MTU (Maximum Transmission Unit) is the largest size of data packet that a network protocol can transmit without fragmenting it into smaller packets.

PLC

PLCs, or Programmable Logic Controllers, are industrial computers used to automate and control a wide range of electromechanical processes in various industries, such as manufacturing, utilities, and transportation.

RTU

Remote terminal units (RTUs) are microprocessor-based devices that collect field data, monitor equipment, and control processes in industrial automation and control systems, typically in remote or distributed locations.

SCADA

SCADA (Supervisory Control and Data Acquisition) is a control system architecture that uses computers, networked data communications, and graphical user interfaces for high-level process supervisory management, while also including other peripheral devices like programmable logic controllers and discrete PID controllers to interface with process plant or machinery at the local level.

SCADA server

A SCADA (Supervisory Control and Data Acquisition) server is a central computing system that collects, monitors, and controls data from various field devices and industrial control systems in a SCADA network.